Tips & Advice
In what industries is metal fabrication most commonly used?
Metal fabrication is commonly used in a wide range of industries, including transportation, air handling, food processing, material handling, general fabrication, construction, shipbuilding, aerospace, pharmaceutical manufacturing, and power generation. It's used in the air handling industry to craft many products, such as air conditioning units, heat exchangers, and filtration boxes; and it's used in the food processing industry to create aluminum and stainless steel components with food-grade finishes. In the transportation industry, metal fabrication is used to create items such as aftermarket vehicle modification kits.
What are the most common products produced through metal fabrication?
Metal fabrication is used to make a wide variety of commonly used products, including cutlery, hand tools, metal combs, metal decks, platforms, and handrails; large tanks, boilers, and shipping containers;, such as handles, locks, keys, latches, and chains;, as well as screws, nut, bolts, racks, shelves, hooks, and wire baskets.
Types of metal fabrication
- Cutting uses tools such as saws, lasers, water jets, and plasma torches to cut metal.
- Folding employs a brake press to create creases in metal.
- Machining is where a tool, such as a lathe, is used to strip metal from a piece of material.
- Punching uses a punch and a die to create holes in metal.
- Shearing is the process in which sheet metal is cut into smaller pieces.
- Stamping is when material is punched to create a raised portion.
- Welding is used to fuse two pieces of metal.
What is metal fabrication?
Metal fabrication is where metal is crafted to create structures or machines. The metal is cut using tools, such as band saws, laser cutters, CNC machines, and burn tables. Next, the metal is shaped using tools, such as punches and dies, and the various metal parts that have been created are assembled and welded into a final product. The metal is worth more after processing than it was prior to fabrication.
What is the difference in between welding and metal fabrication?
Metal fabrication is more comprehensive than welding. Welding is when two pieces of a material, such as metal or glass, are permanently fused. Metal fabrication often includes welding, die cutting, finishing, hydroforming, shrinking, stamping, and stretching.
What type of foundation does a metal building need?
Metal buildings can be crafted using different types of foundations, and the type of foundation required will depend on the type of metal building that is being constructed. Some commonly used foundations are listed below.
- Floating foundation is a tremendously popular option that’s often used with commercial and industrial buildings, and utilizes a concrete slab and a continuous grade beam. The slab supports the weight of the structure's columns, and it becomes the floor of the completed building.
- Pier, footing, and grade beam is built using piers that rest on footings in a grade beam wall and are often used onopen pavilions, agricultural steel buildings, and riding arenas. This foundation
- Perimeter wall foundations are sometimes used in conjunction with floating foundations and pier, footing, and grade beam foundation. With this approach, the foundation is poured around the building to support the exterior walls.
- Portable foundation allows a building to be easily moved from place to place, and it's used with structures that occasionally need to be transported. This foundation employs anchor bolts to connect an industrial plate with a concrete perimeter.
What are the benefits of a metal building?
Metal buildings provide the following benefits:
- Quick construction: Metal buildings require less construction time than buildings made with conventional materials and many can be built in as little as five days.
- Durability: Many of the metals used to craft these structures are highly durable, and they tend to offer greater longevity than other building materials. Unlike wood, metal won't rot, and it's less likely to suffer from weather damage.
- Lower repair costs: Metal buildings suffer less wear and tear than structures made with conventional materials, and this means they are less likely to need repairs. Relative to other types of construction, metal buildings tend to have lower repair costs.
- Sustainability: Metal buildings can be recycled and reused. Also, relative to structures made with conventional materials, metal buildings can be cheaper to heat and cool, which makes them a highly sustainable choice.
- Tax benefits: Because of their sustainability, metal buildings come with certain tax benefits. Commercial metal buildings may qualify for a tax deduction of up to $1.80 per square foot.
- Versatility: Metal is more versatile than many other building materials. Metal buildings offer tremendous variety in terms of colors, panel sizes, and profiles.
- Diverse range of materials: The types of metal used in these buildings include steel, copper, aluminum, and zinc and each has its own unique qualities and strengths. For example, copper is known for being extremely durable, and copper roofs have been known to last for more than a century.
- Termite resistance: Buildings made of wood are vulnerable to termites. Metal structures are not at risk for falling prey to these pests.
What is a metal building system?
A metal building system are a prefabricated, professionally engineered components that can be assembled by a construction crew to create a finished metal building. Today's metal building systems are created using computer-aided design and drafting, and can be crafted to meet customer specifications, as well as local and national building codes.
Metal building systems can be used to construct a vast range of structures, including shopping malls, churches, warehouses, athletic facilities, distribution centers, office buildings, medical facilities, and retail stores.
How much does it cost to build a metal building per square foot?
With just the cost of materials factored in, constructing a metal building can cost anywhere from $7-$40 per square foot or more. The larger the building, the lower the cost per square foot. For example, a metal building that's 50 feet by 100 feet will typically cost half as much to build per square foot as one that is 16 feet by 21 feet.
Location can influence costs. It's usually more expensive to construct metal buildings in colder regions, due to added expenses related to building insulation.
If you're hiring a construction crew, labor costs will also need to be considered. A crew with experience in constructing metal buildings can cost $3-$10 per square foot.
How long does it take to build a metal building?
Metal buildings require less construction time than other types of buildings, and some metal structures can be built in as little as five days. Construction time will depend on the size of the structure and the size and experience level of the construction crew. Variables such as weather, complexity, and equipment availability can also affect timelines.