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In what industries is metal fabrication most commonly used?
Metal fabrication is commonly used in a wide range of industries, including transportation, air handling, food processing, material handling, general fabrication, construction, shipbuilding, aerospace, pharmaceutical manufacturing, and power generation. It's used in the air handling industry to craft many products, such as air conditioning units, heat exchangers, and filtration boxes; and it's used in the food processing industry to create aluminum and stainless steel components with food-grade finishes. In the transportation industry, metal fabrication is used to create items such as aftermarket vehicle modification kits.
What are the most common products produced through metal fabrication?
Metal fabrication is used to make a wide variety of commonly used products, including cutlery, hand tools, metal combs, metal decks, platforms, and handrails; large tanks, boilers, and shipping containers;, such as handles, locks, keys, latches, and chains;, as well as screws, nut, bolts, racks, shelves, hooks, and wire baskets.
Types of metal fabrication
- Cutting uses tools such as saws, lasers, water jets, and plasma torches to cut metal.
- Folding employs a brake press to create creases in metal.
- Machining is where a tool, such as a lathe, is used to strip metal from a piece of material.
- Punching uses a punch and a die to create holes in metal.
- Shearing is the process in which sheet metal is cut into smaller pieces.
- Stamping is when material is punched to create a raised portion.
- Welding is used to fuse two pieces of metal.
What is metal fabrication?
Metal fabrication is where metal is crafted to create structures or machines. The metal is cut using tools, such as band saws, laser cutters, CNC machines, and burn tables. Next, the metal is shaped using tools, such as punches and dies, and the various metal parts that have been created are assembled and welded into a final product. The metal is worth more after processing than it was prior to fabrication.
What is the difference in between welding and metal fabrication?
Metal fabrication is more comprehensive than welding. Welding is when two pieces of a material, such as metal or glass, are permanently fused. Metal fabrication often includes welding, die cutting, finishing, hydroforming, shrinking, stamping, and stretching.
What are the most common types of products machine shops produce?
Machine shops commonly produce products such as ball joints, brackets, fittings, housings, rollers, shafts, spacers, spindles, suspension arms, valve bodies, and drill bits. They also produce essential parts of the manufacturing process, such as nuts, bolts, screws, levelers, and pins. Many machine shops specialize in making custom precision parts for certain industries.
What types of materials do machine shops work with?
Machine shops work with a host of different materials, including metal, ceramics, plastic, glass, and wood. These shops work with many different types of metals, including brass, copper alloys, aluminum, stainless steel, titanium, and steel alloys.
These materials are transformed into products that are used across a broad range of industries. Machine shops use tools such as milling machines, metal lathe machines, grinding machines, welding machines, and drill presses to turn raw materials into finished products.
CNC stands for Computer Numerical Control, and these devices use computer technology to automate the machining process for improved productivity. CNC machines are highly sophisticated, and can be used to tackle tasks that are technical and labor-intensive.
What are average machine shop rates?
The average machine shop rate is $60-$80 per hour, but rates can range from a low of $40 an hour to $100 per hour or more. Usually, the lowest rates are charged by smaller shops that use manual mills and lathes. Larger shops that use automated technology, like CNC (Computer Numerical Control) machines to speed up production, tend to charge higher hourly rates.
A machine shop is a facility where machining is performed. Machining utilizes hand tools, cutting tools, power tools, and machine tools to convert raw materials into products that are used in a diverse range of industries, from medical to automotive. The products made in a machine shop may be crafted from many materials. such as metal, glass, wood, and plastic.